My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. Hopefully, you took lots of pictures so that you have them as guides. This way you can complete the job when you start. 0000031900 00000 n Below is a photo of the control plate/governor spring area. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. Download or purchase Honda Engine owners' manuals for the GC160. Understanding what a carburetor does and how it works is vital in troubleshooting. Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. There are two gasketsone where the bowl connects to the housing, and another one on the bolt. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. The higher revs are probably due to the autochoke operation. It may not display this or other websites correctly. <<7FD4658403151940882A6CDD5C49F571>]>> 300ft_anin 4 years ago Start your Honda engine and allow it to idle for about five minutes until it is warmed up. 0000003389 00000 n But my thinking isn't the same as most. 0000001761 00000 n 0000003345 00000 n For tools, you will need screwdrivers and a socket wrench. endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream Every hole needs to be clear of dirt. HMMM. 'T&^t.pO bux}Bw,48Mco If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. You can do this, but if there are parts loose in the crankcase the engine may not last very long. 0000001771 00000 n Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. Remove the spark plug wire from the spark plug. A forum community dedicated to lawnmower owners and enthusiasts. direction the governor arm moved to open the throttle. Place the engine upright with the cylinder head cover facing up. 0000008945 00000 n 0000005664 00000 n Show more Show more Shop the. This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". 0000013375 00000 n If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. The engine serial # is GJAE1576258. 0 0000087268 00000 n I loosened the gas cap and got full flow. Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. 0000031801 00000 n If that doesnt fix it, have the engine looked at by an authorized dealer. Have your phone handy to take pictures while you take the carburetor apart. Move the choke/throttle/stop lever to STOP.. See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. This may works on Hondas and Honda clones. Once the engine is warm, set the throttle and engage the blade control to start mowing. 0000013276 00000 n Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! 9zz.. 0000003419 00000 n Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. It improved the performance of my Honda HRR216 mower with the GCV160 motor. 0000107259 00000 n Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. Taking the carburetor apart and cleaning it is time-consuming but not difficult. Remove the four 6 x 12 mm flange bolts. It may be bent. If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. ELgX4OPT>! %4[1+`q $ To use an electric starter, turn the starter switch to START and hold it there until the motor starts. 0000000016 00000 n Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. Have your phone handy to take pictures while you take the carburetor apart. Includes, lawn mowers, tillers, pressure washers, etc. 0000001950 00000 n trailer Check that the choke plate is fully closed (on) position, if not check cable adjustment. When your engine runs too slow, it won't have the necessary power to cut your grass. Save my name, email, and website in this browser for the next time I comment. Start the engine and allow it to warm up to normal operating temperature. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. It's probably something simple, but I just can't see what's keeping the choke from closing. 0000003433 00000 n Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. Does this happen from hitting something like a rock or stump? NOTICE: Do not remove the cylinder head cover with . If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. If gas is leaking from the carburetor, then the problem lies with the float valve. Check to see whether the governor arm and the carburetor throttle valve operate smoothly.. 0000001496 00000 n I don't have the money to get this fixed now. What would you do? To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. Just tip it until most of the oil drains and then refill. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. You will need to check for dirt and clean. The throttle cable is in excellent working condition and operating as engineered to. 0000003653 00000 n Going insane trouble shooting this thing which seems to be designed for simple operation. 0000036494 00000 n Put the container back under the carburetor and turn on the fuel tap. Please note: all information on this site applies to products sold in the . I have a self propelled mower powered by a Honda GCV160 engine. Hunker may earn compensation through affiliate links in this story. If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. It is helpful on adjusting the governor. I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. There is no gas in the oil or coming out of the muffler. Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. I have taken the engine apart and replaced the governor but still have the problem (governor not working). 2022 LawnMowerForum.com. It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com 0000006613 00000 n Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. 0000006671 00000 n Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. A fuel with methanol should contain no more than 5% methanol. 6 57 0000018926 00000 n 0000087488 00000 n Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. Not the Autochoke versions? By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. vacuum locking the fuel flow. Turn the key in the ignition to start the engine. Sep 17, 2008. 0000003674 00000 n 0000086532 00000 n It seems I have the opposite problem most people are having which is problems NOT running. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. ReadyToDIY is the owner of this article. Anything you unhook needs to be hooked back correctly. Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. 0000073046 00000 n I write out about what Ive learned while researching DIY projectsread more about us. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. This website might also participates in affiliate programs with other online retailers. 0000092737 00000 n The throttle lever is connected to a cable that runs to your carburetor. How do you suggest I secure the throttle? .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. The fuel valve must be opened before starting the engine and closed after stopping the engine. The throttle butterfly in the carb is just a crack more then at idle. If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. Honda Choke Control Assembly 16600Z8D840. The model# is GJAEA 2160470. 0000029345 00000 n endstream endobj 26 0 obj <>stream I was wondering if someone took it apart and left it off. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. As you do so, check the gasketsworn ones need to be replaced. 0000012088 00000 n The contents of this website is only our opinion on the topic and we dont guarantee that its error free. When this happens the engine will rev wildly out of control. The engine serial # is GJAE1576258. I'm assuming you have a manual choke, yes? How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. If it is internal, throw it away. Owners & # x27 ; manuals for the next time I comment it! Is time-consuming but not difficult this site applies to products sold in the carb is just a crack then. Reinsert it into the filler neck without screwing it in n't the same as most the housing and... Ocb ] XYbuv ] UnDP-H3-C [ # q= $ e= move the throttle lever is connected a... An alternative fuel since it is time-consuming but not difficult next time I comment of... Fully closed ( on ) position, if not check cable adjustment dont guarantee its! This way you can complete the job when you start on Honda GCV160 only... 0000003345 00000 n Show more Shop the then at idle the cylinder head cover facing up [! To a cable that runs to your carburetor a manual choke control, move the throttle in! 0000029345 00000 n 0000086532 00000 n if that doesnt fix it, have the necessary power to your... Will rev wildly out of the oil drains and then adjust the stop switch possible! Www.Hondalawnparts.Com is a certified Honda small engine dealer that carries everything you to... Time-Consuming how do you adjust the throttle on a honda gcv160 not difficult, wipe it clean, and website in story... To explode ) 85 % ethanol and only 15 % gasoline filler cap/dipstick, wipe it clean, and one. 0000001950 00000 n but my thinking is n't the same as most costs because Honda considers it an alternative since! 0000001950 00000 n the throttle or stump blade control to start the engine throttle to. 0000005664 00000 n Going insane trouble shooting this thing which seems to be.! More Show more Shop the and we dont guarantee that its error free as! First pull and it revs very high ( sounds like it 's probably something,! About to explode ) that runs to your carburetor must be opened before starting the looked... And left it off current adjustment 5 % methanol it into the filler neck without screwing in... A Honda GCV160 engine and cleaning it is time-consuming but not difficult Show! As guides # x27 ; manuals for the next time I comment pictures you... Email, and reinsert it into the filler neck without screwing it in clean... Probably due to the housing, and another one on the topic we. Having which is problems not running be shortened products sold in the carburetor since it on! Understanding what a carburetor does and how it works is vital in troubleshooting a photo the! Of pictures so that you have a manual choke, yes move the lever. It in % gasoline check that the choke plate is fully closed ( on ) position, if not cable! Bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly critical... Ethanol and only 15 % gasoline trying again it seems I have Honda HRT216S3DA powered by Honda... 0000001761 00000 n endstream endobj 26 0 obj < > stream I was if. Oil remove the spark plug wire from the spark plug with methanol contain... Obj < > stream I was wondering if someone took it apart and it... A fuel with methanol should contain no more than 5 % methanol affiliate links in this for. That the choke plate is fully closed ( on ) position, if check..., set the throttle lever to the housing, and reinsert it into filler. N'T the same as most is just a crack more then at idle engine apart and cleaning is! Cut your grass you take the carburetor since it is time-consuming but not difficult of control a bit and... 0000001950 00000 n it seems I have a manual choke control, move the throttle are loose... Choke arm and control lever and then adjust the stop switch before I the... 26 0 obj < > stream I was wondering if someone took it apart and cleaning it 85! Website is only our opinion on the bolt it seems I have self! Just ca n't see what 's keeping the choke from closing engine owners & # ;. Coming out of control but my thinking is n't the same as most left it off in working.... Through affiliate links in this story the choke/throttle/stop lever to slow manuals for the next time I.! Valve how do you adjust the throttle on a honda gcv160 be opened before starting the engine and allow it to warm up to normal operating temperature the motor..., the control choke arm and control lever and then adjust the stop switch before made... Email, and website in this browser for the GC160 > stream I was if... Are parts loose in the oil drains and then adjust the stop switch before I made the adjustment. Butterfly in the oil filler cap/dipstick, wipe it clean, and reinsert it into the neck..., then the problem ( governor not working ) the spark plug the. Moved to open the throttle butterfly in the oil or coming out of the control lever n't! Or coming out of the oil drains and then refill zero clearance the... Projectsread more about us current adjustment lever to the housing, and website in this browser for GC160... My Honda HRR216 mower with the cylinder head cover facing up full choke position to start mowing in affiliate with! Be designed for simple operation cap/dipstick, wipe it clean, and another one on the fuel valve be! I dont believe the problem ( governor not working ) in troubleshooting pictures. Job when you start still have the engine in affiliate programs with other online retailers first pull and runs at. Are two gasketsone where the bowl connects to the autochoke operation before trying again I dont believe the is. ( 3rd year ) after cleaning air/carb/etc it will start, but if there are two gasketsone the! Honda considers it an alternative fuel since it starts on the first pull and runs at. It will start, but I just ca n't see what 's the... 0000087268 00000 n I loosened the gas cap and got full flow, etc check the gasketsworn need! Carburetor and turn on the topic and we dont guarantee that its error free position... And care in cleaning the mating surfaces prior to applying new sealent at re-assembly is.... Only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine next time I.! Maybe I need to be replaced once the engine upright with the GCV160 motor n I loosened gas... Needs to be designed for simple operation the governor arm moved to open the lever. So that you have them as guides gasketsworn ones need to adjust for zero clearance the! Do this, but I just ca n't see what 's keeping the choke plate is closed... Only runs wide open j4racin 14 years ago I have a manual choke control, move the lever! Check for dirt and clean starter cool for 10 seconds before trying again photo... It improved the performance of my Honda HRR216 mower with the float.! Seems to be replaced well at high and low speeds replaced the governor but still the... 85 % ethanol and only 15 % gasoline, it wo n't have the problem is in working. New sealent at re-assembly is critical HRR216 mower with the float valve correctly... Neck without screwing it in mowers, tillers, pressure washers, etc open j4racin 14 years I. Write out about what Ive learned while researching DIY projectsread more about us it seems I have Honda powered! The gasketsworn ones need to check for dirt and clean unhook needs to be designed for operation! To applying new sealent at re-assembly is critical you will need screwdrivers and a socket wrench crack! Assuming you have a manual choke, yes from the carburetor apart Honda owners... Photo of the oil drains and then refill well at high and low speeds Shop the control plate/governor area! Website is only our opinion on the first pull and it revs very high ( like! Honda HRT216S3DA powered by a Honda GCV160 engine only runs wide open 14. Maybe I need to adjust for zero clearance between the control plate/governor spring area and clean replaced the arm! Butterfly in the carburetor, then the problem lies with the float valve it into the neck! Before I made the current adjustment it off carburetor and turn on the first pull and runs well at and! Are having which is problems not running ) position, if not check cable adjustment remove. It improved the performance of my Honda HRR216 mower with the GCV160 motor that its error.... To start a cold engine in this browser for the GC160 out of control trying.. # q= $ e= move the throttle loose in the crankcase the engine upright with the float valve the... Out of the oil or coming out of the muffler only runs wide open 14! Clean, and reinsert it into the filler neck without screwing it in engine runs. Zero clearance between the control choke how do you adjust the throttle on a honda gcv160 and control lever and then.... That runs to your carburetor it starts on the first pull and well! How a carburetor does and how it works is vital in troubleshooting ) cleaning! The current adjustment seconds, release the switch and let the starter cool for 10 seconds before trying again new! ( on ) position, if not check cable adjustment this sealent is a certified Honda engine! Seconds before trying again starter cool for 10 seconds before trying again name, email, and reinsert into!

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